PRODUCT   STRUCTURE

TYPICAL  PLATE  HEAT  EXCHANGER  COMPONENTS

 

EACH  PLATE  CONTAINS  TWO  COMPONENTS

Metal corrugated plate:different types of corrugated shapes are pressed according to different heat transfer conditions to ensure the best heat transfer effect.

Rubber washer:it is installed in the washer groove along the edge of the plate to form a seal and medium diversion.

 

TWO  ROLES  OF  PLATE  CORRUGATION

 

PLATE  TYPE  AND  RUNNER  COMBINATION

TWO  DIFFERENT  TYPES  OF  PLATES

 

PLATE  TYPES  WITH  DIFFERENT  CORRUGATION  ANGLES

 

 

THE  PLATES  WITH  TWO  DIFFERENT  CORRUGATED  ANGLES  CAN  BE  COMBINED  INTO  THREE  DIFFERENT  HEAT  TRANSFER  CHANNEL  FORMS

 

 

EACH  HEAT  TRANSFER  CHANNEL  FORM  CAN  BE  ASSEMBLED  INTO  A  SINGLE  PRODUCT  STRUCTURE  AND  A  DUAL-PROCESS  PRODUCT  STRUCTURE

 

 

PRODUCT  CHARACTERISTICS

TYPICAL  PLATE  HEAT  EXCHANGER  COMPONENTS

 

·Other plate design

·Non-uniform medium shunt on the plate       

·Reduced heat transfer efficiency

·Increased possibility of scale accumulation

 

 

·Letone’s plate is designed with a unique shunt structure that allows the media to evenly distribute flow across the entire plate, which has improved heat transfer efficiency and eliminated scale accumulation areas.

 

THE  PARALLEL  FLOW  PLATE  DESIGN  MAKES  MAINTENANCE  EASIER

Parallel flow, better connection of pipe connections, reducing the total number of spare parts for plates and pads, making installation and equipment more convenient.

 

The parallel flow pipeline connection is better arranged, which has reduced the general category of spare parts of plates and rubber gaskets and made installation and equipment more convenient.

 

 

THE  UNIQUE  RUBBER  GASKET  STRUCTURE  MAKES  MAINTENANCE  FASTER

Letone’s special plate protection groove prevents the gasks from being extruded and protects the plate for longer life.

 

 

The roof geometry allows the pad to withstand stress and tremor resistance, seal compression for longer durations, longer life and lower maintenance costs.

 

 

DOUBLE  SEAL  STRUCTURE  AND  SIGNAL  LIGHT

 

SNAP-IN  VISCOSITY-FREE  GASKET

 

 

THE  SUPERIOR  CLAMPING  BOLT  SYSTEM  MAKES  MAINTENANCE  EASIER

The unique and superior clamping bolt system consists of the bearing box systems, bolts, and fixation systems. The bearing box system allows the bolts to be quickly and accurately seated and easily tightened, and the fixation system can prevent the bolts from rotating when tightened. All bolts are rolled and coated with anti-corrosion materials and lubricants. The outer cover is made of plastic, the heavy-duty hexagonal nut makes the whole assembly and disassemby process easier, and disassembly process easier, and all the clamping bolts can be removed and installed from the side for easy disassembly.

 

ACCURATE  MULTI-POINT  POSITIONING  SYSTEM  MAKES  MAINTENANCE  EASIER

An accurate multi-point positioning system is adopted for Letone’s detachable plate heat exchanger. The four-corner positioning system of the type with the diameter of the corner hole less than 100mm allows the guide bar above and below the plate to be accurately embedded together as the axle center. The five-point positioning system of the type with the diameter of the corner hole more than 150mm allows the plate to be positioned by multiple metal-metal contact points, where the contact points of the upper guide bar can prevent the plate from moving up and down, and the contact points of the lower guide bar can restrict the plate from moving left and right. By adopting multi-point positioning technology, the plate group can move forward and backward without resistance on the guide bar, complete maintenance work easily and simply and make the plates accurately assembled during the reinstallation, the gaskets sealed accurately and exactly and the plate group completely reset, thus ensuring the life of the heat exchanger after disassembly and assembly is also more durable. Moreover, the plate heat exchanger with a multi-point positioning system only needs one person who can easily disassemble and assemble the heat exchanger with a simple tool even without any experience, which is unmatched by other plate heat exchangers.

INTERNATIONAL  ADVANCED  GASKET  PRODUCTION  PROCESS

British advanced rubber formula and raw materials provided by manufacturers interna-tionally renowned are adopted for Letone’s plate heat exchanger, and then professionally formulated by domestic well-known rubber engineers. The gasket produced has no irritating odor and conforms to product grade standards.

The heat transfer oil is heated and vulcanized to ensure a smooth high temperature required for vulcanization and make the rubber sufficiently vulcanized. The international advanced technology of secondary vulcanization is used for gasket primarily vulcanized to ensure better performance of the gasket.

Letone can customize various types of gaskets from different manufactures at home and abroad according to the drawings, samples, and plates provided by customers. The quality is reliable and the speed is fast, which solves the problem of maintenance without gaskets for the majority of the plate heat exchanger users.

 

 

 

PERFORMANCE  PARAMETERS  OF  RUBBER  GASKET  MATERIALS

Material	Operating temperature range	Working condition
Nitrile rubber gasket	110℃~130℃	Resistant to non-polar media such as minerals, animals and vegetable oils
Hydrogenated nitrile rubber gasket	-5℃~150℃	Resistant to non-polar media such as sulfur-containing crude oil, H2S mixed medium, and high temperature edible oil
EPDM rubber gasket	150℃~165℃	Resistant to hot water, water vapor, edible beverage, and milk’s high temperature sterilization
Solvent ethylene propylene rubber gasket	-20℃~165℃	Polar solvents and other good solvents, such as lipid solvents, diluted mineral acid, alkalis, etc.
General-purpose fluoro rubber gasket	≤180℃	Alcohol-containing fuel oil such as non-polar mineral oil, lubricant,etc.
Special fluoro rubber gasket	30℃~130℃	Inorganic oxyacids such as high-concentrated acids and bases

Note: All the above rubber types have corresponding food grade gaskets.